Description
Key Technical Specifications
- Sensor Type: CCD (Charge-Coupled Device)
- Model Number: ISM 1403-C00
- Power Supply: 24V DC (±10% tolerance)
- Lens Mount: Standard C-Mount
- Communication Interface: RS-232 / RS-485 (Verify pinout)
- Operating Temperature: 0°C to 50°C (32°F to 122°F)
- Housing Material: Aluminum alloy with industrial coating
- Protection Rating: IP65 (Front face)
- Signal Output: Digital I/O trigger support
- Weight: Approx. 0.35 kg
Product Introduction
The CCD ISM 1403-C00 is a specialized industrial vision sensor designed for automated optical inspection (AOI) and precision manufacturing lines. It serves as the “eye” of the system, capturing high-contrast images for quality control, barcode reading, and part presence verification.Unlike generic webcams, this unit is engineered for harsh factory floors. It features a ruggedized aluminum housing and a locked C-Mount interface to prevent focus drift caused by machine vibration. Field data suggests it maintains consistent exposure levels even under fluctuating ambient light, reducing false rejects on high-speed conveyor belts.
Installation & Configuration Guide
Phase 1: Preparation (10 min)
- Power Down: Ensure the 24V DC power supply is completely disconnected.
- ESD Safety: Wear a grounded wrist strap. CCD sensors are highly sensitive to static discharge (a quick zap can kill a pixel row).
- Verify Parts: Check for the camera module, mounting bracket, and interface cable.
Phase 2: Removal (If replacing old unit) (5–10 min)
- Mark Orientation: Take a photo of the current wiring and physical angle.
- Disconnect: Unplug the I/O and power connectors. Do not pull on the wires; pull on the connector housing.
- Unmount: Loosen the mounting screws and carefully slide the unit out.
Phase 3: Installation (10 min)
- Mounting: Secure the ISM 1403-C00 to the bracket. Ensure the C-Mount lens is tightly screwed in and the set screw is locked.
- Wiring: Connect the 24V DC power and I/O cables. Double-check the polarity (Pin 1 is usually 24V, Pin 2 is 0V, but check the manual).
- Focus: Remove the lens cap. Loosen the focus ring, aim at the target, and tighten.
Phase 4: Power-On & Test (10 min)
- Power Up: Turn on the 24V supply.
- LED Check: Look for the status LED. Solid green usually means “Ready,” while flashing amber often indicates a communication error or missing trigger.
- Software Handshake: Open your vision software (e.g., Cognex In-Sight or proprietary OEM software) and attempt to connect via the COM port.
Troubleshooting Quick Reference
| Symptom | Probable Cause | Quick Fix |
|---|---|---|
| No Power / No LED | Power supply issue or blown fuse | Measure input voltage at the cable end. Must be 24V DC. |
| Dark Image | Iris closed or exposure too low | Manually open the lens iris. Check software exposure settings. |
| Flickering Image | Lighting frequency mismatch | Adjust shutter speed to match lighting (e.g., 1/100s for 50Hz). |
| No Communication | Wrong COM port or baud rate | Check Device Manager. Ensure baud rate matches camera config. |
| Blurry Edges | Back focus or wrong lens | Ensure you are using a C-Mount lens (not CS-Mount) and lock the ring. |
Dimensions, Mounting & Wiring Notes
- Dimensions: Approx. 45mm (H) x 45mm (W) x 65mm (D) (Excluding lens and connector).
- Mounting: Standard 1/4″-20 UNC tripod thread on bottom, plus side mounting holes for brackets.
- Wiring Note: The I/O cable is shielded. Connect the shield to the chassis ground at the controller end only to prevent ground loops (which cause weird horizontal bars in the image).
FAQ
Q: Is the ISM 1403-C00 compatible with standard C-Mount lenses?
A: Yes. It uses a standard C-Mount thread. Just ensure your lens covers the sensor size (e.g., if the sensor is 1/3″, a 1/3″ or 1/2″ lens works fine).Q: I plugged it in, but the software can’t find the camera. What gives?
A: First, check your COM port settings in the Device Manager. If the baud rate doesn’t match the camera’s default (often 9600 or 115200), they won’t talk. Also, verify the cable isn’t a “null modem” cable unless required.Q: Can I use a 12V power supply if I don’t have 24V?
A: No. This unit requires a regulated 24V DC supply. Using 12V might turn the LEDs on, but the sensor and internal logic won’t initialize correctly.Q: What is the difference between “New Surplus” and “Refurbished”?
A: “New Surplus” means the unit is unused, original factory stock that has been sitting in a warehouse. “Refurbished” means it was used, returned, repaired, and tested. This listing is for New Surplus.Q: Does this camera have a built-in light?
A: No, the ISM 1403-C00 is a passive sensor. You need to provide external lighting (ring light or bar light) for consistent inspection results.Q: I’m worried about static damage during install. Any tips?
A: Valid concern. Always touch a grounded metal surface or wear an ESD strap before handling the camera body or the lens threads.




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