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Key Technical Specifications
| Parameter | Specification |
|---|---|
| Display Size | 15.0 inches |
| Screen Type | XGA TFT |
| Resolution | 1024 x 768 pixels |
| Aspect Ratio | 4:3 |
| Touch Technology | Analog Resistive (Single-touch) |
| Installation | Panel Mount (Horizontal orientation) |
| Interface | Front USB port |
| Keys | 32 Function keys, 92 System keys |
| System Compatibility | PPC900, PPC2100, PPC3100 series |
| Application | Industrial Automation, Process Control, Robotics |
Product Introduction
The B&R 5AP981.1505-01 is a 15-inch industrial automation panel designed to serve as a Human-Machine Interface (HMI) for complex automation systems. It provides operators with a clear visual display and physical key controls to monitor and manage production lines, process systems, and robotic equipment.This unit features a 15.0-inch XGA TFT screen with a 1024 x 768 pixel resolution, ensuring distinct visualization of process parameters. It is equipped with analog resistive touch technology and a comprehensive set of 32 function keys alongside 92 system keys, offering reliable tactile feedback even in demanding industrial environments. For procurement teams, sourcing this specific legacy model can be challenging, making verified and tested stock a critical asset for minimizing equipment downtime.
Installation & Configuration Guide
Phase 1: Preparation (10 min)
- Safety First: Ensure the main power supply to the control cabinet is completely turned off and locked out.
- Tools: Gather a Phillips screwdriver, a flat-head screwdriver, and an anti-static wrist strap.
- Inspection: Verify the 5AP981.1505-01 model number on the rear label matches your purchase order. Check for any visible physical damage to the screen or connectors.
Phase 2: Removal of Old Unit (5–10 min)
- Disconnect all communication cables, power wires, and the front USB cover.
- Loosen the panel mounting clamps located on the sides of the existing HMI.
- Carefully slide the old unit out from the front of the cabinet. (Pro tip: Take a photo of the terminal wiring before disconnecting anything to avoid rewiring errors later).
Phase 3: Installation (10 min)
- Clean the cutout area in the cabinet panel to ensure a dust-free seal.
- Insert the new 5AP981.1505-01 into the cutout from the front.
- Secure the unit using the provided mounting clamps. Tighten them evenly to create a proper seal against the gasket.
- Reconnect the power and communication cables according to your wiring diagram.
Phase 4: Power-On & Test (10 min)
- Restore power to the control cabinet.
- Observe the boot sequence. The B&R logo should appear, followed by the runtime application.
- Test the touch functionality by tapping various corners of the screen.
- Verify that the physical function keys trigger the correct responses in your HMI application.
Troubleshooting Quick Reference
| Symptom | Probable Cause | Quick Check / Solution |
|---|---|---|
| No Display / Black Screen | Power supply issue | Measure input voltage at the terminal. Ensure it matches the required 24V DC (±10%). |
| Touch Response Inaccurate | Calibration drift | Access the system setup menu and run the touch screen calibration routine. |
| Communication Error | Loose cabling | Check the Ethernet or fieldbus cable connections. Ensure the link LED is active. |
| Unit Won’t Boot | System corruption | If the unit hangs on the logo, the OS image may be corrupted. Contact support for re-imaging. |
| Keys Not Responding | Foil damage or debris | Inspect the keypad membrane for physical damage. Clean around the key edges. |
Dimensions, Mounting & Wiring Notes
- Mounting Orientation: Designed for horizontal installation within a switchgear cabinet.
- Cutout Dimensions: Please refer to the official B&R Automation Panel 15″ mechanical drawing for the exact cutout size (typically requires a standard 15″ panel cutout).
- Terminal Wiring: Use ferrules on all stranded wires to ensure a secure connection in the screw terminals.
- USB Port: The front-facing USB port is intended for data transfer or connecting peripheral devices (like a mouse or flash drive). Ensure the protective cap is closed when not in use to maintain the IP rating.
FAQ
Q: Is this unit compatible with my existing B&R PPC2100 system?
A: Yes, the 5AP981.1505-01 is explicitly designed to be compatible with B&R systems including the PPC900, PPC2100, and PPC3100 series. However, always verify your specific CPU and firmware version against the compatibility list.Q: I need this in a rush. Do you have it in stock?
A: We currently have limited New Surplus stock available. If you place an order today, we can typically ship within 24 hours after our standard QC inspection.Q: How do I know if the touch screen is actually working before I install it?
A: Every unit undergoes a functional test on our rack. We can provide a test video showing the display lighting up and the touch response being verified before we ship it to you.Q: Can this replace my old 5AP980 series panel?
A: While they look similar, the 5AP981 series has different internal architecture. You must check the mechanical dimensions and the electrical pinout. It is not always a direct “drop-in” replacement without minor wiring adjustments.Q: What is the return policy if it doesn’t fit my machine?
A: We offer a 12-month warranty on functionality. If the unit is Dead on Arrival (DOA) or fails to meet the specified parameters, we will replace it. Please note that custom programming or physical damage from incorrect wiring is not covered.
