Description
Key Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | XV-440-10TVB-1-10 |
| Product Family | Eaton XV400 / MICRO PANEL HMI-PLC |
| Display Size | 10.4-inch TFT color |
| Resolution | VGA-class (typically 640 × 480; verify per nameplate) |
| Touch Technology | Resistive or capacitive depending on revision (verify nameplate) |
| Power Supply | 24 V DC |
| Communication Interfaces | Ethernet 10/100, RS-232, CAN/easyNet, USB host/device |
| Expansion | Pluggable communication card slot (license-dependent) |
| Storage | CompactFlash slot (project/runtime storage varies by configuration) |
| Operating System | Windows CE (license-dependent) |
| PLC Function | User-installable PLC runtime via license |
| Front Protection | IP65 when properly panel-mounted |
| Mounting | Panel-mount with retaining clips |
| Typical Use | Machine visualization, recipe management, alarm handling, PLC interfacing |
Product Introduction
This panel still shows up in packaging lines, process skids, and older OEM machines where someone needed a 10.4-inch screen that could talk Ethernet, CAN, and serial without adding a separate HMI box. The Eaton XV-440-10TVB-1-10 is an XV400-series HMI-PLC with a 10.4-inch TFT display, 24 V DC supply, and enough communication ports to keep a mid-size machine connected.What makes it useful in the field is the combination of visualization and optional PLC runtime. You can run operator screens, alarms, trends, and recipes on the panel itself, and with the right license, push logic execution down to the HMI instead of relying entirely on an external controller. The Ethernet, RS-232, CAN/easyNet, and USB ports cover most legacy industrial networks. One thing I always check before calling it a match: the suffix matters. The “-1-10” revision, touch type, installed licenses, and CompactFlash project file must line up with the existing machine, or you will spend hours chasing a blank screen that is actually a missing runtime license.
Quality SOP & Tech Pitfalls
The Lab Report (SOP)
- Visual inspection: verify Eaton branding, XV-440-10TVB-1-10 model, serial number, supply rating, and front bezel condition.
- Connector inspection: check Ethernet, RS-232, CAN, USB, CF slot, and 24 V DC terminal for corrosion or bent pins.
- Power-on test: apply 24 V DC and confirm boot sequence, backlight, and system LED behavior.
- Display verification: confirm full-screen illumination, touch response, and absence of dead pixels.
- Interface check: verify Ethernet link, serial communication, CAN port recognition, and USB detection.
- License/runtime check: confirm Windows CE availability, PLC runtime license, and project file load status.
- ESD-safe packaging: seal with model, firmware/license status, test date, and pass/fail result.
The Engineer’s Warning (Pitfalls)
The most common failure point is not the hardware; it is the license. An XV400 panel can boot normally and still refuse to run the project if the PLC runtime, Windows CE license, or communication licenses are missing. I have seen a replacement unit power up cleanly, display the boot screen, and then sit idle because the required runtime license was never installed.The second mistake is assuming any XV-440-10xx part is interchangeable. The “TVB” display type, touch technology, firmware version, and suffix code affect compatibility. Swapping a -1-10 for a -1-13, -1-20, or a different touch revision without checking the project file can break touch calibration, communication drivers, or screen layout. Always pull the CompactFlash card and export the project before removing the old unit.
Installation & Configuration Guide
- Pre-Installation
- ⚠️ Confirm the machine is in a safe state before removing the HMI.
- Photograph the existing panel: nameplate, wiring, communication ports, CF card, and screen layout.
- Back up the project file from the CompactFlash card or via the engineering software.
- Record the firmware version, installed licenses, IP address, CAN node ID, and serial settings.
- Removal
- Disconnect 24 V DC power.
- Label Ethernet, RS-232, CAN, and USB connections.
- Release the panel-mount retaining clips.
- Remove the CompactFlash card and store it safely.
- Installation
- Verify the replacement model matches XV-440-10TVB-1-10 exactly.
- Install the original CompactFlash card or load the verified project file.
- Confirm required licenses are present: Windows CE, PLC runtime, and communication options.
- Reconnect communication cables and apply 24 V DC power.
- Power-On & Testing
- Confirm normal boot and project load.
- Verify touch calibration and screen orientation.
- Test Ethernet, RS-232, CAN, and USB communication.
- Confirm PLC tags, alarms, trends, and recipe functions operate correctly.
- Run the machine through a full operational cycle before closing the maintenance window.
Compatible Replacement Models
- ✅ XV-440-10TVB-1-10 — Direct replacement when licenses, firmware, and project file match.
- ⚠️ XV-440-10TVB-1-13 / XV-440-10TVB-1-20 — Same XV400 10.4-inch family but different suffixes. May require license verification, firmware alignment, and project compatibility checks.
- ⚠️ XV-440-12TSB-1-10 — 12.1-inch XV400 panel. Not a drop-in replacement; panel cutout, project resolution, and touch layout will differ.
- ❌ XV150/XV200/XV300 series panels — Different hardware families. Project migration, driver changes, and rewiring are typically required.
Frequently Asked Questions (FAQ)
Can I swap this panel without reloading the project?
If the replacement has the same model, licenses, and firmware, you can often reuse the original CompactFlash card. But you must verify the PLC runtime, communication licenses, and project compatibility first.Does it include PLC functionality out of the box?
Not always. The PLC runtime on XV400 panels is typically license-based. A unit may look identical and still lack the PLC function if the license was never installed.What communication ports does it have?
It typically provides Ethernet 10/100, RS-232, CAN/easyNet, and USB host/device. Some configurations also support pluggable fieldbus cards.Is the touch screen resistive or capacitive?
It depends on the revision. Some XV-440-10TVB units use resistive touch; others use capacitive/PCT touch. Check the physical nameplate before assuming glove compatibility or multi-touch behavior.Will a XV-440-10TVB-1-20 work as a replacement?
Possibly, but it is not automatically interchangeable. The suffix difference can affect firmware, licenses, and communication options. Test it offline before installing it on a live machine.Is this model still in production?
The XV400 family is a legacy platform. Availability depends on surplus inventory. Always confirm condition, firmware, and license status before purchase.What warranty applies?
A 12-month warranty against non-human functional defects is typical for surplus industrial HMIs. Final terms depend on pre-shipment testing and supplied documentation.




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