HPC800K02 | ABB Symphony Plus Controller Kit (Redundant)
HPC800K02 | ABB Symphony Plus Controller Kit (Redundant) - Image 2
HPC800K02 | ABB Symphony Plus Controller Kit (Redundant) - Image 3
HPC800K02 | ABB Symphony Plus Controller Kit (Redundant) - Image 4

HPC800K02 | ABB Symphony Plus Controller Kit (Redundant)

  • Model: HPC800K02
  • Brand: ABB
  • Series: Symphony Plus / AC 800M
  • Core Function: High-performance process controller for continuous, batch, and discrete control applications
  • Type: Controller Kit (Redundant)
  • Key Specs: 32-bit PowerPC, 128 MB Memory, Redundant Architecture, Ethernet/Modbus TCP
Category: SKU: HPC800K02 ABB

Description

Key Technical Specifications

Parameter Specification
Manufacturer ABB
Product Series Symphony Plus / AC 800M
Model Number HPC800K02
Processor 32-bit PowerPC 603e
Memory 128 MB User RAM, 16 MB Flash
Communication Ethernet (100 Mbps), RS-232/422/485, USB
Power Supply 24 VDC
Kit Contents 2x HC800, 2x CP800, 2x MB810, 1x CTB810/CTB811
Origin Sweden

 

Product Introduction

The HPC800K02 is a comprehensive controller kit manufactured by ABB, designed for high-performance industrial automation and process control. It is a core component of the Symphony Plus and AC 800M systems, providing robust control capabilities for complex applications ranging from continuous process control to batch operations and discrete manufacturing.This model is specifically a redundant controller kit, meaning it includes dual controllers (HC800) and associated communication modules (CP800) to ensure high availability and system reliability. If one controller fails, the backup takes over seamlessly, preventing production downtime. It is widely used in power generation, water treatment, and manufacturing industries where reliability is critical.

Installation & Configuration Guide

Phase 1: Preparation (10 min)

  1. Safety First: Disconnect all power to the control cabinet. Follow Lockout/Tagout (LOTO) procedures.
  2. Verify Kit Contents: Ensure the kit contains the necessary redundant components: 2x HC800 controllers, 2x CP800 communication modules, and the appropriate terminal bases (MB810, CTB810/811).
  3. Gather Tools: You will need a Phillips screwdriver, a flathead screwdriver for terminal blocks, and a laptop with ABB configuration software (e.g., Control Builder or s+ Engineering).

Phase 2: Mechanical Installation (15 min)

  1. Mount Base Units: Install the MB810 and CTB810/811 base plates onto the DIN rail in the control cabinet.
  2. Insert Modules: Slide the HC800 controller modules and CP800 communication modules into their respective slots on the base plates. Ensure they click securely into place.
  3. Secure Connections: If using redundant power supplies, connect the 24V DC power cables to the designated terminals on the base units.

Phase 3: Wiring & Networking (10 min)

  1. Field Wiring: Connect the field I/O wires to the terminal blocks (MB810).
  2. Network Connection: Connect the Ethernet cables to the CP800 modules for communication with the plant network (PN800) or Modbus TCP devices.
  3. Serial Links: If required, connect RS-232/485 cables for legacy device communication.

Phase 4: Commissioning (10 min)

  1. Power Up: Restore 24V DC power to the system.
  2. LED Check: Verify that the status LEDs on the HC800 and CP800 modules indicate normal operation (typically green).
  3. Software Config: Connect via USB or Ethernet to the controller. Download the control strategy and verify that the redundancy sync is active.

 

Troubleshooting Quick Reference

Symptom Probable Cause Corrective Action
Primary Fault LED Configuration Error Check the control strategy download status and logic.
Redundancy Loss Sync Cable Issue Verify the connection between the primary and secondary HC800 units.
No Communication Network Settings Check IP address settings on the CP800 module and PC.
I/O Error Loose Wiring Inspect terminal block wiring on the MB810 base.
Power Failure 24V Supply Issue Verify the external 24V DC power supply is functioning.

 

Dimensions, Mounting & Wiring Notes

  • Dimensions: The individual modules are compact, but the full kit requires significant rack space. The controller module itself is approximately 129mm x 129mm x 32mm.
  • Mounting: Designed for standard 35mm DIN Rail mounting.
  • Wiring: Uses screw-type terminals on the MB810 base units. Supports 24V DC logic and field signals.
HPC800K02 ABB

HPC800K02 ABB

FAQ

What is included in the HPC800K02 kit?
The HPC800K02 is a redundant kit that typically includes:

  • 2x HC800 Controller Modules
  • 2x CP800 Communication Modules
  • 2x MB810 I/O Base Units
  • 1x CTB810 or CTB811 Terminal Base

What is the difference between HC800 and HPC800?
The HC800 is the physical hardware module (the controller itself), while HPC800 refers to the high-performance controller family or the specific kit configuration (like the HPC800K02) used in the Symphony Plus system.What software is used to program this controller?
The HPC800K02 is programmed using ABB’s Control Builder or s+ Engineering tools. It supports the “Harmony” functional code algorithms, allowing for the reuse of legacy control strategies from older INFI 90 or Harmony systems.Is this controller redundant?
Yes, the HPC800K02 specifically denotes a redundant configuration. It allows for a primary and secondary controller to run in parallel, ensuring that if the primary unit fails, the secondary unit takes over control without interrupting the process.What industries use the HPC800K02?
It is widely used in Power Generation (thermal, hydro, wind), Water and Wastewater treatment, Oil and Gas, and Pulp and Paper industries due to its high reliability and ability to handle complex process control tasks.
ABB HPC800K02 Controller Kit

Related products