SCANLAB INTELLISCAN DE14-1064nm | Digital Scan Head | High-Speed Laser Processing Selection

Technical Specifications

• Product Model: INTELLISCAN DE14-1064nm
• Manufacturer: SCANLAB GmbH
• System Family: INTELLISCAN series (digital, closed-loop)
• Wavelength Range: Optimized for 1064 nm (compatible with Nd:YAG, Yb-fiber, disk lasers)
• Aperture Diameter: 14 mm
• Max. Scan Angle: ±20° optical
• Position Resolution: < 0.5 µrad
• Repeatability: ±1 µrad
• Settling Time (to ±50 µm): ≤ 380 µs (for 1 mm move)
• Interface: Digital (proprietary via SCANLAB RTC5/6 control board)
• Feedback: Integrated capacitive position sensors on both axes
• Operating Temperature: 15°C to 35°C (controlled environment recommended)

SCANLAB SCANde INTELLISCANDE14-1064NM

Core Performance and Selection Advantages

The INTELLISCAN DE14-1064nm delivers a significant leap in performance over older analog scanners and even earlier digital models. Its core advantage lies in the integration of real-time capacitive position feedback directly on the moving mirrors, enabling true closed-loop control. This eliminates drift due to thermal effects or mechanical wear—common issues in open-loop systems—and ensures consistent spot placement accuracy over long production runs. Compared to its predecessor (e.g., intelliSCAN III), it achieves up to 25% faster settling times due to optimized rotor inertia and enhanced servo algorithms running on the onboard DSP.

A key functional highlight is its native compatibility with SCANLAB’s RTC5 and RTC6 real-time controllers, which support advanced features like iPOS (intelligent Positioning and Optimization Suite). This includes dynamic focus correction, trajectory smoothing, and predictive motion planning that compensates for field curvature and lens distortions in real time. From a total cost of ownership (TCO) perspective, the module reduces system complexity: no external encoders or calibration routines are needed, programming time in software like LASERTALK or third-party platforms (via DLL/API) is streamlined, and process yield improves due to minimized rework from positioning errors—especially critical in applications like battery tab cutting or medical device drilling.

SCANLAB SCANde INTELLISCANDE14-1064NM

System Integration and Expandability

Integration of the INTELLISCAN DE14-1064nm is centered around SCANLAB’s RTC5 or RTC6 control ecosystem. These boards connect via PCIe or Ethernet to the host PC and run under Windows or real-time Linux, with full support in major laser software frameworks through standardized APIs. The development environment provides access to low-level motion parameters and high-level job execution, enabling seamless coupling with MES via OPC UA or custom database interfaces.

In terms of networking, while the scanner itself communicates digitally over a dedicated link to the RTC board, the host system can easily interface with plant-level SCADA or cloud analytics platforms using MQTT, RESTful APIs, or OPC UA—facilitating traceability and predictive maintenance. The mechanical design follows industry-standard mounting patterns (e.g., compatible with common f-theta lenses from Sill, Thorlabs, or Jenoptik), and the compact form factor allows dense integration into multi-axis or multi-beam systems.

Expandability is robust: multiple INTELLISCAN units can be synchronized on a single RTC6 board for tandem processing, and the system supports optional add-ons like axial Z-focus modules (e.g., z-AXIS) or 3D triangulation sensors for adaptive processing on non-planar surfaces. For future-proofing, firmware updates from SCANLAB can unlock new motion profiles or communication features without hardware changes, making this platform suitable not only for today’s high-mix production but also for next-generation smart laser workcells.